3rd Shift: M-F 11PM to 7AM. This comes with a $3 shift differential per hour for working 3rd shift.
Painter I Starting Pay: $19 an hour.
Painter II Starting Pay: $21.50 an hour.
Job Summary:
We are seeking a skilled and detail-oriented Powder Coater to join our team. The successful candidate will supplement our automated spray booth on an automated conveying line with a 5-stage wash process. Using Gema spray guns, the Powder Coater will apply powder coatings to aluminum extrusions, ensuring high-quality finishes. The role requires collaboration with a team of 7 to 15 operators to achieve daily production targets while maintaining strict adherence to safety and efficiency standards.
Key Performance Indicators (KPIs) and Responsibilities:
- Powder Coating Application:
- KPI: Ensure at least 98% uniform coverage with no more than 2% rework required.
- Assist in the operation of the automated powder coating spray booth using Gema spray guns.
- Manually touch up and coat areas missed by automated systems.
- Monitor and control coating thickness, ensuring even coverage and high-quality finishes.
- Pre-Treatment and Preparation:
- KPI: Complete pre-treatment processes with a 100% accuracy rate in accordance with company standards.
- Assist in the 5-stage chemical wash process, including degrease, rinse, zirconium conversion coating, rinse, and sealant stages.
- Prepare and properly hang aluminum extrusions on the conveyor line for optimal coating application.
- Quality Control:
- KPI: Achieve a defect rate of less than 1% on finished products.
- Inspect parts for surface defects and ensure they meet quality standards before and after coating.
- Conduct routine checks and make necessary adjustments to Gema spray guns to maintain optimal performance.
- Record and report any defects or issues promptly to prevent production delays.
- Maintenance and Safety:
- KPI: Maintain zero incidents of safety violations and ensure equipment is operational with less than 1% downtime.
- Perform regular maintenance and cleaning of spray guns and other equipment to prevent malfunctions.
- Adhere to all safety protocols, including the proper use of PPE.
- Maintain a clean and organized work area to ensure a safe working environment.
- Collaboration and Teamwork:
- KPI: Demonstrate effective communication and coordination with team members, achieving 100% adherence to production schedules.
- Work closely with the shift supervisor and team members to optimize workflow and meet daily production targets.
- Provide support and guidance to new operators, fostering a collaborative and efficient work environment.
Qualifications:
- High school diploma or equivalent.
- Performance Criteria: Minimum of 1 year of experience in powder coating or a related field preferred.
- Familiarity with Gema spray guns and automated conveying systems.
- Strong attention to detail and the ability to perform precise and consistent work.
- Basic mechanical skills and the ability to troubleshoot equipment issues.
- Ability to lift and move heavy objects, and stand for extended periods.
- Excellent communication and teamwork skills.
Working Conditions:
- Full-time position with the potential for overtime.
- Work environment involves exposure to chemicals, powder coatings, and machinery.
- Requires the use of PPE such as masks, gloves, and protective eyewear at all times.
This performance-based job description outlines the expectations and standards for the Powder Coater role. Achieving these KPIs will ensure the delivery of high-quality products, a safe work environment, and efficient production processes.